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908, Plan S Business Park, Plot No: D 108/1, MIDC, Shirwane, Nerul, Navi Mumbai, Maharashtra - 400706
Projects

Ongoing Projects

Project Details
Client Name:
JM Baxi
Project:
2 QC Retrofit - Boom & Girder Internal Painting, Flange Bolt Replacement & Cabin Refurbishment, Structural NDT Inspection and Rectification, Trolley Wheel Replacement
Timeline:
Ongoing
2 QC Retrofit - Boom & Girder Internal Painting, Flange Bolt Replacement & Cabin Refurbishment, Structural NDT Inspection and Rectification, Trolley Wheel Replacement

About the client

JM Baxi – Container Terminal is a well-renowned century-old Indian conglomerate, offering integrated solutions across the entire logistics value chain. With the vast infrastructure portfolio spread across prominent ports and terminals of India, JM Baxi plays a vital role India’s trade and infrastructure development


About the Project

2 QC Retrofit - Boom & Girder Internal Painting, Flange Bolt Replacement & Cabin Refurbishment, Structural NDT Inspection and Rectification, Trolley Wheel Replacement

2 QC Retrofit - Boom & Girder Internal Painting, Flange Bolt Replacement & Cabin Refurbishment, Structural NDT Inspection and Rectification, Trolley Wheel Replacement JM Baxi – Container Terminal
Key challenges

• Tight shutdown window requiring round-the-clock work in day and night shifts.
• Restricted access to elevated and confined sections of the crane, addressed using rope access teams.
• Precision requirements for trolley wheel alignment and bolt replacement, requiring hydraulic tools and alignment jigs.
• Strict adherence to OEM specifications and port safety standards.

The solutions:

• Trolley wheel and rail replacement with hydraulic torque tools and alignment jigs for accurate positioning.
• Work is being executed round-the-clock, with day and night shifts ensuring timely delivery.
• Flange bolt replacement to restore structural strength and integrity.
• Internal boom and girder painting using rope access methods for hard-to-reach areas.
• Cabin refurbishment to improve operator comfort and efficiency.
• Structural NDT inspections to assess component health and preempt future risks.

2 QC Retrofit - Boom & Girder Internal Painting, Flange Bolt Replacement & Cabin Refurbishment, Structural NDT Inspection and Rectification, Trolley Wheel Replacement JM Baxi – Container Terminal